Influence of geometrical parameters on the maximum deep drawing height of rectangular parts
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The deep drawing process is commonly used in the industry because its ability to produce parts with reduced weight and good mechanical properties at a high production rates. However, the elasto-plastic deformation mechanism of deep drawing is complex and difficult to analyse; this because there are many process parameters and variables involved that affect the quality of final products. Among these variables are the geometric parameters, which have been proved to have a great influence on the process. Theoretical and experimental analyses reported in the literature have been mainly focused on conventional cylindrical cup deep drawing. Few research works have dealt with the deep drawing analysis of noncylindrical parts, particularly the influence of geometrical parameters on the deep drawing performance. This paper presents an analysis of the effect of geometrical parameters on the allowable deep drawing height (DDH) of rectangular parts before fracture. The aim is to identify the influence of the main geometrical parameters on the DDH, Numerical analyses based on the Finite Element Method (FEM) were used to investigate the influence of geometrical parameters, such as the radii, the metal sheet thickness, and the aspect ratio, among others, on the DDH. Copyright © 2014 by ASME.
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Deep drawing height (DDH); Finite Element Method (FEM); Geometrical parameters; Rectangular deep drawing Aspect ratio; Finite element method; Geometry; Mechanical properties; Numerical methods; Plastic products; Sheet metal; Deep-drawing process; Drawing performance; Elastoplastic deformation; Experimental analysis; Geometrical parameters; High production rate; Process parameters; Rectangular parts; Deep drawing
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