Semicontinuous heterophase copolymerization of vinyl acetate and butyl acrylate
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Vinyl acetate (VAc) and butyl acrylate (BuA) were copolymerized in heterophase by a semicontinuous process (unseeded) and compared with the seeded semicontinuous microemulsion polymerization of the same monomers. A mixture of sodium dodecyl sulfate (SDS) and poly(ethylene oxide) dodecyl ether (Brij-35) were used as surfactants. The effects of monomer addition rate (Ra) and surfactants concentrations (4 or 1 wt %25 with respect to the initial mixture of reaction) on polymer and latex properties were studied. High copolymer content latexes (24-36 wt %25) with average particle diameters (Dp) from 38 to 55 nm and relatively narrow particle size distributions, high polymerization rates, weight ratios of polymer to surfactant (P/S) from 13.3 to 32.8 were obtained. The number-average molecular weights (Mn) were between 96,000 and 188,000 g/mol. Homogeneous copolymer compositions were obtained throughout the reaction for both, seeded and unseeded processes, which is not possible by the usual batch microemulsion process. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013 Copyright © 2012 Wiley Periodicals, Inc.
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butyl acrylate; copolymerization; semicontinuous heterophase; vinyl acetate Butyl acrylates; Dodecyl ether; Homogeneous copolymers; Latex properties; Microemulsion process; Monomer addition; Number-average; Particle diameters; Polymerization rates; Semi-continuous; Semi-continuous microemulsion polymerization; Sodium dodecyl sulfate; Vinyl acetates; Weight ratios; Copolymerization; Ethers; Latexes; Microemulsions; Monomers; Polyethylene oxides; Sodium; Sodium sulfate; Surface active agents; Copolymers
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